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Rotary Actuator
A unique rotary actuator has been developed, which forms the drive for the
main axis of the manipulator arm. It basically consists of casing, slewing
ring bearing, and a worm gearbox. The slewing ring bearing contains
pre-loaded balls, which can take axial load, transverse load, and
substantial amount of moment.
The inner race of the slewing ring bearing is bolted to a specially designed
worm wheel, whereby it becomes an integral part of the bearing. The rotary
actuator is driven by a PMDC motor through a self-locking gearbox, which is
connected to the worm gear. The slewing ring bearing uses a Gothic ball
track profile that is hardened and ground smoothly. The outer races are in
two parts, dowelled together to render rated pre-loading to the bearing. On
account of this pre-loading, the bearing can withstand axial load in both
directions and at the same time can sustain radial load and substantial
amount of moment. It is a low-speed bearing and exceptionally quiet in
running due to zero clearance.
Four different configurations of the actuators have been developed. The
turret actuator comprises a bearing of 220 mm diameter and can deliver a
torque of 600 Nm at 2 rpm. The back arm actuator is actuated by a dual
bearing drive of 140 mm diameter and is capable of delivering a torque of
1600 Nm at 0.5 rpm. The forearm actuator has been realised using a single
140 mm diameter bearing and can deliver a torque of 800 Nm at 0.5 rpm. The
wrist roll action of the manipulator arm was accomplished using the same
type of bearing coupled to a bevel pair, which in turn is driven by a geared
motor.
  
Four-point contact bearing Bearing integrated with
casing Actuator mounted as arm turret
Salient Features
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Electrically (24 V DC)
operated
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Four-point contact zero
clearance pre-loaded ball bearing
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Minimal backlash
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Lightweight aluminium cast
body
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Unlimited 360o rotation
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Orientation on any plane
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Capacity (max): 1600 Nm @ 1
rpm
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Bearing speed upto 100 rpm
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Through central hole for
cabling
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Ideal for high precision
indexing application
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